Featured industrial case2026PLC / Serial Communication

Pool Robot V2000 – Gyro & Serial Communication

Step-by-step integration of gyro data into a PLC-based pool robot using serial communication, parser logic, target heading handling, and staged test checkpoints.

Schneider PLCMachine Expert / SoMachineRS232RS485MOXAGyro sensorSerial parsing

Anonymized technical flow

Conceptual portfolio overview. Not the customer’s exact as-built drawing.

Gyro sensor
RS232
MOXA converter
RS485
Schneider PLC
Parser
Heading & status logic

Problem

The new machine version needed a stable and verifiable path from gyro signal to control logic without jumping directly to motor outputs.

Diagnosis

The communication chain, character order, buffer handling, angle values, and target deviation were analysed step by step.

Action

Parser logic, status codes, ±180° wrap/normalization, deadband, direction handling, and a separate simulation mode were built in testable stages.

Verification

Receive/parser, wrap/normalization, status logic, and simulation functions were verified in separate checkpoints before continued machine and pool testing.

Public evidence & links

This case is anonymized and does not have a separate public customer link.

Privacy

Customer names, internal PLC addresses, project IDs, backup names, and other customer-sensitive details are intentionally excluded.

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Pool Robot V2000 – Gyro & Serial Communication | Ibbo AI Portfolio